A full, end-to-end jewellery manufacturing ERP
Where it has been
- CADsigned in & out
- Waxsigned in & out
- Castingsigned in & out
- Grindingpending
- QCpending
- Packingpending
Illustration
416
screens the Manufacturing plan grants
55
department menus, from CAD to the gate
57
masters, set once and used everywhere
40
named reports, plus a report builder
Why factories switch
Where a jewellery factory loses metal quietly
A bag is “with the polish man” — but nobody can say when it went, at what weight, or which order it belongs to.
A bag only moves on Issue / Return or Department to Department, so the department, the weight and the order are on the record the moment it moves.
Loss is discovered at month end, in one number, and argued about department by department.
Loss Master holds the allowed loss per process, Department Loss shows it as it happens, and Loss Approval is where anything beyond the limit has to be signed off.
Karigar accounts live in a diary; what he holds and what he is owed are two different sums nobody agrees on.
Karigar Issue and Return keep the metal balance, Karigar Productions keeps the work, and Karigar Pay Report and Work Payment Voucher keep the money.
A tree is broken and the link between the castings and the original bags is lost.
Make a Tree and Break a Tree keep the parent of every piece, so Tree History and the Bag Transaction Report trace a casting back to its bag.
The client asks where an order is and three people check three registers before anyone answers.
Track Orders Status, All Bags and the Enquiry Pipeline answer from one record — and Delayed Order flags it before the client calls.
Metal sent out for refining, tunch, PGI, IGI, hallmarking or stamping is “out somewhere” with no ledger.
Each one has its own issue and return screen and its own ledger, so what is out and what has come back is a balance, not a memory.
On the floor
Built around the bag and the gram
Every bag has an address
Weighed in, weighed out
Trees, splits and merges
Loss against your own limit
QC that sends work back
Delays are a screen, not a rumour
Targets per department
A department sees its own floor
Enquiry to dispatch
Six stages, one record
- 01
Enquiry & estimation
Enquiry, Estimation Queue and Product Estimation — the price worked out before anything is promised.
- 02
Order & job card
All Orders, Order Job Card and Design Job Card; Repair Order for what comes back.
- 03
Design
CAD Working and CAD Review, Mould Library on the CAM side, or Manual Tasks for a hand sketch.
- 04
Wax, melting & casting
Make a Tree, Melting Issue and Return, Casting Issue and Return, Break a Tree, Tree Done.
- 05
Finishing & QC
Grinding Issue and Return, department transfers, QC Reject back to the department that owns it.
- 06
Tag, pack & dispatch
Generate Tag, Pack Jewellery, Dispatch Order, Order Delivered — and the invoice behind it.
Every gram accounted for
Loss is a number with an owner
- Allowed loss per process, per metal, set in Loss Master
- Loss Approval for anything beyond the limit, with the approver on the record
- Department Loss, Metal Use Analysis and Balance Analysis on the same numbers
- Dust Collection Reminder and Dust Summary for sweeps and polishing dust
| Department | Issued g | Back g | Loss g | Loss % | Allowed | Status |
|---|---|---|---|---|---|---|
| Melting | 250.000 | 249.100 | 0.900 | 0.36% | 0.50% | Within |
| Casting | 249.100 | 247.810 | 1.290 | 0.52% | 0.75% | Within |
| Grinding | 247.810 | 246.120 | 1.690 | 0.68% | 0.60% | Approval |
| Polish | 246.120 | 245.180 | 0.940 | 0.38% | 0.50% | Within |
Loss = issued − returned, per department. Anything past the limit in Loss Master goes to Loss Approval before the bag moves on.Illustration — a worked example.
Every department
The whole factory, grouped by the job
Orders & enquiries
- Enquiry
- Estimation Queue
- All Orders
- Order Job Card
- Repair Order
- Delayed Order
- Done Orders
- Order Delivered
- All Bags
CAD & CAM
- CAD Working
- CAD Review
- CAD Library
- CAD Images
- CAD Reports
- Mould Library
- My CAD Tasks · Files · Reports
Manual design & styles
- Manual Tasks
- Manual Review
- Manual Designer
- Manual Library
- Design List
- Product Card
- Design Gallery
- Design History
- Client Design
Wax, melting & casting
- Make a Tree
- Tree History
- Melting Issue
- Melting Return
- Casting Issue
- Casting Return
- Break a Tree
- Tree Done
- Investment Records
Grinding & QC
- Grinding Issue
- Grinding Return
- QC Category
- QC Fields
- QC Mapping
- Department QC Reject
- QC Rejected
- QC Reports
- Loss Approval
Bag movements
- Metal Transfer
- Issue / Return
- Split Bags
- Bag Merges
- Department to Department
- Bulk Bag Movements
- Bag Cancel
- Bag Melting
Karigars & contractors
- Karigar Issue
- Karigar Return
- Karigar Productions
- Contractor Productions
- Department Karigar
- Department Contractor
- Karigar Pay Report
- Contractor Pay Reports
- Work Payment Voucher
Chain manufacturing
- Chain Orders
- Chain Melting Issue & Return
- Lots Split
- Lot Group
- Lot Transfer
- Lot Bulk Transfer
- Chain Hallmarking
- Chain Tunch
- Chain Karigar & Contractor Balance
- Chain Department Target
Polki & chilai
- Chilai Scrap
- Chilai Melting
- Chilai Melt Issue
- Chilai Melt Return
- Polki Chilai Purity Report
Refining, tunch & hallmarking
- Refinery Issue
- Refinery Return
- Tunch Issue / Return
- PGI Issue / Return & Ledger
- IGI Issue / Return & Ledger
- Stamping Issue / Return & Ledger
- Hallmarking Issue / Return
- Dust Collection Reminder
- Dust Summary
Stock, tagging & RFID
- Tally Stock
- Factory Day Close
- Department Stocks
- Inventory Stocks
- Inventory Orders
- Minimum Stock
- Generate Tag
- Tag Formats
- Tag History
- RFID Tagging · Template · Setting · Hardware
- Stock Validation
- Jewellery Box & Box Stock Map
Packing, dispatch & gate
- Pack Jewellery
- Dispatch Order
- Factory Inward
- Factory Outward
- External Inward
- External Outward
- Gate Pass
- Appointments
- Factory In / Out
- Schedule Visiting
Purchase, sales & accounts
- Metal In
- Metal Out
- Sales Bill
- Sales
- Sales Return
- Rate Cut
- Party Charge Sheet
- Party Balance
- Customer Stock
- Document Numbering
- Design Invoice · Packaging List
- Debit Note · Credit Note · Delivery Challan
Planning & mapping
- Load Management
- Track Orders Status
- Planing Reports
- Process Mapping
- Issue Lot
- Received Lot
- Received Job Work
Karigars & contractors
Outside work, held to the same account as your own floor
- Metal balance in weight per karigar and per contractor
- Rates and categories on Karigar Master and Contractor Master
- Department Karigar and Department Contractor — who works for which department
- Karigar Pay Report, Contractor Pay Reports and Work Payment Voucher
- Open Jobwork: Issue Lot, Received Lot and Received Job Work for lots sent outside
Karigar · R. Soni
Grinding · rate per gram
Metal with him
86.420 g
Bags open
7
Pieces this month
164
Loss vs allowed
0.41% / 0.60%
Karigar Issue · 124.000 g out
Karigar Return · 37.580 g back
Work Payment Voucher · pending
Illustration — your own karigars appear here.
Chain, polki & chilai
The departments that do not work like a bag
- Chain Orders and All Chain Orders, with Chain Department Target
- Lots Split, Lot Group, Lot Transfer and Lot Bulk Transfer
- Chain Hallmarking and Chain Tunch, issue and return
- My Lot Pending, My Lot Stocks and My Lots Loss for the chain floor
- Chilai Scrap, Chilai Melting with issue and return, and the Polki Chilai Purity Report
Chain
20 screens: orders, melting, lots, hallmarking, tunch, balances, target.
Polki & chilai
Scrap, melting, issue and return, and a purity report.
Refining
Refinery Issue and Return on your own floor, with both reports.
Marking
Tunch, PGI, IGI, stamping and hallmarking, each with a ledger.
Inside the factory
Refining, tunch, PGI, IGI, stamping and hallmarking
Refinery inside the factory
Tunch
PGI & IGI
Stamping
Hallmarking
Dust & sweeps
Stock validation
Day close and tally
Stock & logistics
From central stock to the gate
Central & department stock
Tagging
RFID
Box stock
Packing & dispatch
Inward & outward
Stock validation
Gate & visitors
Purchase, sales & accounts
The money side, on the same records as the metal
- Metal In and Metal Out for client and contractor metal
- Sales, Kacha Invoice, Sales Return and Rate Cut (bhav cut), with the Bhav Cut Report
- Party Charge Sheet, Party Balance, Party Balance Sheet and Party Ledgers
- Customer Stock — what belongs to the client and is sitting with you
- Design Invoice, Packaging List, Debit Note, Credit Note and Delivery Challan
- Document Numbering, Invoice No Formula and Kacha Invoice No Formula for your own series
Metal in
From the client or the contractor, at the stated purity.
Rate cut
Bhav cut against the party, with its own report.
Invoice formats
Design invoice, packing list, notes and challan.
Party balance
Ledger, balance sheet and charge sheet per party.
Valenza CRM, inside the factory
The client side of a manufacturing order
- Owner Command Center and CRM Dashboard over the whole order book
- Customer 360°, Enquiry Pipeline, Lead Management and Follow Up Management
- Quotation Management, Payment Dashboard and Complaint Center
- Meeting Management, Document Center and the Activity Timeline
- Customer Analytics, Sales Analytics, Customer KPI and Manufacturing KPI
- Top Designs Ranking, Top Customers, Order Pulse, New Customers and Geography Intelligence
Owner Command Center
Enquiries open
18
Quotations sent
11
Orders in factory
42
Delayed
5
Customer 360° · every order, quote and payment in one history
Payment Dashboard · what is due, from whom
Geography Intelligence · where the orders come from
Illustration — your own figures appear here.
Data insights & reports
Forty reports and sixteen analyses, read from the floor
Cost & costing
Revenue & profit
Predictions
In / out & stock
Department & metal use
Balance & contractor
Refinery analysis
Report Builder & pipeline
The 40 reports, by name
Every one exports, and the Automation Pipeline can send it on a schedule.
Valenza Manufacturing AI
Three tools that read a photograph of a piece
- AI Image Search — the same or a similar design, found in your own library
- AI Metal Tone — the piece seen in another tone before it is made
- AI Catalogue Copy — the catalogue line written from the photograph
- They run on your own AI provider account: that provider bills you, and Valenza integrates and tests it
Illustration — runs on your own AI provider account.
Around the floor
HRMS, maintenance, security and the audit trail
Factory HRMS
Maintenance & assets
Factory security
Calendar & targets
Activity Log
Branding & numbering
Masters
Fifty-seven masters, set once
Compare
Valenza Manufacturing vs the usual way of running a factory
| What you get | Valenza Manufacturing | Old factory software | Registers + Excel |
|---|---|---|---|
| Every bag tracked by department, weight, order and karigar | |||
| Wax tree making and tree breaking with the parent kept | |||
| Allowed loss per process, with approval above the limit | |||
| QC that re-routes a rejected bag to the department that owns it | |||
| Karigar and contractor metal balance, work and pay in one place | |||
| Chain manufacturing with lots, split, group and bulk transfer | |||
| In-house refining, tunch, PGI, IGI, stamping and hallmarking ledgers | |||
| Tagging, RFID, packing and dispatch off the same stock | |||
| Department-scoped logins with per-screen rights | |||
| Factory day close and tally stock | |||
| Reports read from the records, not re-keyed | |||
| Updates without reinstalling, on any machine on the floor |
A general comparison of the kinds of tools jewellers use today, not of any named product.
Pricing
One all-in-one plan, and a setup quoted on your factory
All-in-one
Valenza Manufacturing
The whole factory, all-in-one — every module, no limits.
₹85,000 / month AMC
One-time setup, quoted on your factory data and hardware
Final price, no GST added on top. The setup is quoted on your factory’s data and hardware — book a demo and we will scope it with you.
- Every module included — orders, CAD/CAM, wax, casting, grinding, QC, karigars, chain, polki, stock, accounts, CRM and MIS
- Unlimited users, unlimited departments, unlimited units — no per-seat fee
- Setup covers data migration and your factory data set up ready to run
- Your team trained on the screens they will use, before you go live
- AI tools that read a photograph of a piece, on your own AI key
- AMC includes support, updates and new features
The AI tools, WhatsApp Business API and SMS with DLT-approved templates run on accounts in your own name and are billed to you by those providers. Valenza integrates and tests them.
The Valenza family
The other Valenza products
FAQ
Questions factories ask first
What is jewellery manufacturing software, and what does Valenza Manufacturing cover?+
Jewellery manufacturing software runs the factory rather than the shop: the order, the design, the metal issued to each department, the loss at every step, the karigar who did the work, and the finished piece that leaves. Valenza Manufacturing covers all of it — enquiry and estimation, order job cards, CAD and CAM, manual design, wax tree, melting, casting, grinding, QC, bag movements, karigars and contractors, chain manufacturing, polki and chilai, in-house refining, tunch, PGI, IGI, stamping and hallmarking, central stock, tagging and RFID, packing and dispatch, purchase, sales and accounts, CRM, HRMS, maintenance, security, 40 reports and 57 masters. That is 416 screens on one login.
Is Valenza a full end-to-end jewellery manufacturing ERP?+
Yes. Valenza Manufacturing is a complete jewellery manufacturing ERP, not a production module bolted onto billing software. An enquiry becomes an estimate, an order, a job card, a CAD or manual design, a wax tree, a casting, a bag that travels through grinding and QC, a tagged and packed piece, a dispatch and an invoice — all on the same record, with the metal accounted for at every hand-off.
How does Valenza track a bag through the factory?+
A bag moves only on a transaction. Issue / Return, Metal Transfer, Department to Department and Bulk Bag Movements each record which department gave it, which received it, at what weight, and against which order. Split Bags and Bag Merges handle an order that divides or comes back together, and Make a Tree and Break a Tree keep the parent of every piece. Department Stocks, My Pending Bags, All Bags, the Bag Transaction Report and the Bag Movement Reports all read the same records, so there is one answer to “where is it”.
Does it include CAD CAM jewellery software for the design department?+
Yes. The CAD department has CAD Working, CAD Review, CAD Library, CAD Images and CAD Reports, with per-designer screens (My CAD Tasks, My CAD Files, My CAD Reports) and CAD Fields as a master. CAM has the Mould Library. Hand-drawn work runs on the manual design department — Manual Tasks, Manual Review, Manual Designer, Manual Library and Manual Report — and finished styles live in Design List, Product Card, Design Gallery, Design History and Client Design.
Can the NPD module run a sample line in silver, brass, copper or another metal — not just gold?+
Yes. NPD’s design briefs, CAD and manual design workflow, sample tracking and reviews are not written against one metal — a brief, a design task and a sample line work the same way whether the piece is gold, silver, brass, copper or anything else you tell it. It is a design and sample-development workflow, not a gold-only one.
How is metal loss calculated and kept under control?+
Loss Master holds the allowed loss for each process, and every issue and return records what went out and what came back, so loss is the difference on the transaction rather than a figure worked out later. Department Loss, My Lots Loss and the Loss Report show it by department, karigar and metal, and Loss Approval is where anything past the allowed limit has to be signed off by a person. Dust Collection Reminder and Dust Summary capture the sweeps and polishing dust that registers usually miss.
Can Valenza manage karigars and contractor jobwork?+
Yes — karigar management is part of the module, not separate software. Karigar Issue and Karigar Return keep the metal balance in weight, Karigar Productions and Contractor Productions keep the work, Department Karigar and Department Contractor show who is working for which department, and Karigar Reports, Contractor Report, Karigar Pay Report, Contractor Pay Reports and Work Payment Voucher settle the money. Karigar Master and Contractor Master hold the rates behind all of it.
Does it handle chain manufacturing?+
Yes, as its own department with 20 screens, because chain does not work like a bag. Chain Orders and All Chain Orders, Chain Melting Issue and Return, Lots Split, Lot Group, Lot Transfer and Lot Bulk Transfer, Chain Hallmarking Issue and Return, Chain Tunch Issue and Return, My Lot Pending, My Lot Stocks, My Lots Loss, Chain Karigar and Chain Contractor with their balances, and Chain Department Target.
Is refining, tunch, PGI, IGI, hallmarking and stamping covered inside the factory?+
Yes. Refinery Issue and Refinery Return move metal to your own refining floor and back, and Tunch, PGI, IGI, Stamping and Hallmarking each have their own issue-and-return screen. PGI, IGI and Stamping carry their own ledgers, so what is out and what has come back is always a balance. Stock Validation and Validation History set a physical count against the system, and Factory Day Close and Tally Stock close the day department by department.
Does it do tagging, barcode and RFID, packing and dispatch?+
Yes. Generate Tag, Tag Formats and Tag History tag a finished piece off the same stock record, RFID Tagging, RFID Template, RFID Setting and RFID Hardware run the RFID side, and Jewellery Box, Box Master, Box Stock Map and Box Stock Report keep box-wise stock. Pack Jewellery and Dispatch Order send it out, Factory Inward and Outward and External Inward and Outward cover what moves in and out of the factory, and Gate Pass, Factory In and Factory Out sit on the gate.
What reports and analytics come with Valenza Manufacturing?+
Forty named reports, from Bag Transaction and Bag Movement to Issue / Return, Metal Transfer, Loss, Karigar and Contractor Pay, Work Payment Voucher, Refinery Issue and Return, QC, Dispatch, Packing, Sales, Bhav Cut, Tagging, Party Ledgers and Product Estimation — plus a Report Builder for one nobody wrote yet and an Automation Pipeline to schedule it. Data Insights adds 16 analyses: cost, factory cost, product cost, revenue, profit, in-out, stock, department, metal use, balance, contractor, refinery and four prediction screens.
How much does Valenza Manufacturing cost?+
One all-in-one plan: every module, unlimited users, unlimited departments and unlimited units. There is a one-time setup charge, quoted on your own factory data and hardware, and then a monthly AMC that covers support, updates and new features. The setup is quoted rather than published because it depends on how much data has to come across, how many departments and units you run, and which scales, printers, scanners or RFID readers you use — so book a demo and we will scope it with you. The AMC figure is on the pricing page.
Can a department head see only his own department?+
Yes. My Department gives a head the bags received, bags pending, department stock, target, delays, loss, QC rejects, karigars and contractors of his own department and nothing else, and each user gets exactly the screens their role allows with create, edit, delete and export rights set per screen. Every write is on the Activity Log with the user and the time.
Do the AI tools and WhatsApp messages cost extra?+
The three AI tools — AI Image Search, AI Metal Tone and AI Catalogue Copy — read a photograph of a piece and run on your own AI provider account. WhatsApp Business API and SMS with DLT-approved templates run on your own accounts too. Those providers bill you directly for usage; Valenza integrates, configures and tests them as part of going live.
Can Valenza Manufacturing run alongside Valenza Retail or Valenza Refinery?+
Yes. Each Valenza product is sold on its own and runs on the same login when you add another, so a group that manufactures and also sells retail keeps the factory and the showroom in one place, each with its own screens and its own audit trail.
See your own factory on Valenza — in a demo
Bring one real order: the enquiry, the design, the bag, the karigar and the loss. We will walk it through the screens your departments would use.
